Prying tools, such as crowbars, wrecking bars, and specialized fire and rescue tools, are long implements designed for leverage and force application. Improper carrying of these tools is a significant contributor to workplace injuries due to their length and weight. Understanding how to manage the tool’s geometry and mass during transit is the foundation for preventing injury to the user and those nearby.
Identifying the Hazards of Prying Tools
The unique shape and composition of prying tools create distinct safety risks during movement. Their sheer length makes them an awkward load, increasing the risk of the user or a bystander tripping over an uncontrolled shaft. The heavy, dense metal construction presents a manual handling hazard, potentially causing muscle strain or back injuries if lifted or carried improperly.
The working ends, such as the flattened chisel or the curved claw, are often pointed or sharpened for efficiency. These ends pose a puncture or laceration threat if the tool is dropped or directed toward the body. The weight and length of a pry bar mean that any uncontrolled movement, such as a swing, can quickly generate enough momentum to cause serious blunt-force trauma to a coworker.
Safe Handling for Short-Distance Movement
When moving a prying tool over short distances, a specific carrying orientation must be maintained to control the hazardous ends. The tool should be carried in a vertical or near-vertical orientation, with the working end pointed toward the ground. Carrying the tool with the point down and forward in front of the body ensures the dangerous end is visible and directed away from the carrier’s feet.
The tool must be gripped firmly near the balance point to maintain control and prevent the shaft from swinging or rotating. Carrying the tool horizontally or over the shoulder is prohibited, as this position allows the ends to project widely and strike other people or objects. A controlled, close-to-body carry minimizes the chance of the tool becoming a tripping hazard.
Securing Tools When Climbing Ladders and Stairs
Climbing ladders or navigating stairs with a long tool requires a method that ensures both hands remain free for maintaining balance and grip. Safety regulations necessitate maintaining three points of contact—two hands and one foot, or two feet and one hand—when ascending or descending. Carrying a prying tool while climbing with only one hand is not advised, as it leads to an unstable climb.
The proper procedure is to secure the tool to a dedicated tool belt holster or scabbard, or to use a hoisting system. A rope or hand line can be used to raise the tool after the worker has reached the new level. This practice ensures the worker can focus entirely on safe climbing mechanics, reducing the risk of a fall caused by an unbalanced load.
Utilizing Carriers and Storage Solutions
When not in active use, prying tools must be stored in a manner that isolates their hazardous ends and prevents them from becoming a trip hazard. Specialized tool carriers or bags designed for long tools help contain the entire instrument, preventing accidental contact with sharp or pointed tips. If a dedicated carrier is unavailable, the ends should be protected using rubber caps, sheaths, or protective tip covers to dull the point.
For storage, tools should be secured horizontally on racks or vertically in a secured cabinet or corner where they cannot fall over. Securing tools to a wall using heavy-duty magnetic strips or custom-built racks prevents movement and ensures they are safely out of the path of foot traffic. Organized storage reduces clutter and makes it easier to quickly identify and retrieve the correct tool.
Vehicle Transportation Safety
Transporting prying tools in a vehicle requires securing them to prevent shifting during transit. A heavy, unrestrained tool can become a dangerous projectile during a sudden stop or collision, multiplying its force up to 20 times the force of gravity. Tools must never be left loose on seats, dashboards, or cargo areas.
Prying tools should be stowed in a secured, lockable box, a tool vault, or tied down using cargo straps against a fixed component of the vehicle. The tools should be positioned low in the cargo area and as far forward as possible to minimize movement. Ensure that no part of the tool or its container protrudes into the cab or interferes with the driver’s ability to operate the vehicle controls.