How to Make SKU Codes for Inventory Tracking

A Stock Keeping Unit (SKU) is an internal alphanumeric code that businesses use to systematically track and manage their inventory. Designing a reliable SKU system is a foundational step for efficient operations, enabling precise monitoring of product movement and stock levels. This guide provides a practical framework for creating a functional and scalable SKU system.

What is the Purpose of an SKU?

The primary function of an SKU is to simplify internal inventory management by providing a unique identifier for every distinct product variant. This unique coding allows businesses to conduct accurate, real-time stock counts, minimizing inventory shrinkage and ensuring product availability. It transforms complex product data into a concise, scannable format that streamlines warehouse operations.

Utilizing these codes significantly improves demand forecasting by making it easier to analyze sales performance at a granular level. Businesses can quickly identify best-selling and slow-moving items, allowing for more informed purchasing and merchandising decisions. SKUs also facilitate faster and more accurate order fulfillment by guiding warehouse staff directly to the correct product variant during picking.

Essential Components of an Effective SKU

An effective SKU is a logical code that communicates specific product attributes without requiring a database look-up. The code should begin with the broadest identifiers and progress toward the most specific variant details. A common structure starts by encoding the product category or department, which helps organize inventory across different business lines.

Following the category, the SKU should incorporate identifiers for the vendor or product line, which helps trace the item’s origin. Subsequent positions are reserved for physical attributes that define the specific variant, such as color, size, material, or packaging type. Assigning a two or three-character mnemonic for each attribute ensures the code remains concise yet descriptive.

The final segment of the SKU is a sequential number or unique identifier that distinguishes the specific item from all others sharing the same preceding attributes. This sequential number ensures that even if two products share the same category, vendor, and color, they possess a unique internal tracking code. This structured layering of information makes the SKU an intelligent inventory tool.

Step-by-Step Guide to Creating Your SKU System

Designing an SKU system begins with an audit to determine the necessary product attributes that differentiate one item from another. Retailers selling apparel, for example, must account for size and color, whereas a hardware store might prioritize material, finish, and dimension. The goal is to identify the minimum number of attributes required to create a unique identifier for every variant.

Once the attributes are defined, the next step involves assigning standardized alphanumeric codes to each characteristic. This means establishing a consistent two- or three-character mnemonic—such as “SM” for small, “LG” for large, or “BLK” for black—that will be used universally. Using descriptive mnemonics is more intuitive than relying on arbitrary numbers, which reduces the training time required for new employees.

Establishing a consistent sequence for these attribute codes is paramount to system functionality. The defined structure, such as Category-Vendor-Color-Size-Sequential Number, must be applied rigidly to every product code. This fixed order allows employees to quickly decode the SKU and understand the product’s characteristics based on the position of the characters.

Businesses must also establish a consistent character length for the final SKU code, with 8 to 12 characters often being an optimal range. Shorter codes reduce data entry time and scanning errors, but longer codes may be necessary for businesses with extensive product lines and many required attributes. Deciding on a fixed length early ensures uniformity and simplifies data storage and reporting.

The final step is to implement the new system by assigning the generated codes to all existing and new inventory items and updating the inventory management system. It is important to train all staff—from warehouse personnel to sales associates—on the established coding logic and sequence. A smooth rollout requires strict adherence to the new structure, ensuring that legacy codes are phased out and no new products are coded using old, unstructured methods.

Common Mistakes and Best Practices for SKU Design

A frequent design error is confusing visually similar characters, which introduces scanning and data entry mistakes. Designers should avoid using the letter “O” and “I” because they are easily mistaken for the numbers zero and one, respectively. It is also best practice to avoid special characters, spaces, or slashes, as these can cause compatibility issues with inventory software and barcode scanners.

Maintaining a consistent character length across all SKUs improves system organization and readability. While it might be tempting to create a shorter code for a simple item, varying lengths can confuse sorting algorithms and disrupt database structure. Businesses should also avoid starting an SKU with the number zero because many software programs automatically drop leading zeros when treating the code as a numerical value.

The SKU system is an internal tool designed solely for business efficiency and should not be displayed to customers. When customers see internal codes, they may attempt to use them for tracking or communication, which can lead to confusion and operational errors. Keeping the SKU proprietary allows the business to make internal changes to the coding structure without impacting the customer experience.

To ensure the system remains functional over time, it is important to build in scalability for future product lines and attribute additions. This involves leaving gaps in sequential numbering or designing attribute codes that can accommodate new color or material types. A well-designed SKU structure anticipates growth and avoids the need for a complete system overhaul.

SKU vs. UPC: Understanding the Difference

A common source of confusion is distinguishing between the Stock Keeping Unit (SKU) and the Universal Product Code (UPC). The SKU is an internal, proprietary, alphanumeric code of variable length that a business creates and uses for inventory management. It serves as the business’s internal language for tracking specific product variants.

The UPC, conversely, is an external, standardized, 12-digit numeric code assigned by an international body, such as GS1. These codes are required for external commerce and point-of-sale transactions, used by retailers and vendors worldwide for product identification. While an SKU helps a business manage its stock, the UPC ensures the product can be universally sold and scanned at any retail location.